Home Products Vacuum Emulsifier Homogenizer ZEx Ex-Proof Vacuum Homogenizer Mixer without Hydraulics

10,000 - 100,000 cps

Viscosity
2 μm

Particle Size

ZEx Ex-Proof Vacuum Homogenizer Mixer without Hydraulics

ZEx Ex-Proof Vacuum Homogenizer Mixer (without Hydraulics) is a fixed-type explosion-proof vacuum emulsifier designed for safe and efficient production. It combines fixed explosion-proof performance with hydraulic-free simplicity.

Working volume:100-10000litre
The fixed structure ensures stable operation during processing, achieves thorough material mixing without dead corners
This type is suitable for processing flammable and explosive materials.

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Key Features

Working volume: 100-10000Liter.
Suitable for the cosmetic products of 10000-100000cps viscosity.
Explosion-proof Design: Dual explosion-proof motors, electric control box and cables effectively isolate safety hazards in flammable and explosive environments, suitable for hazardous materials like alcohol.
Homogenization: Adopts bottom entry internal homogenizer or the homogenizer with pipes for external emulsification and homogenization; also functions as a transfer pump for discharging finished products.
Durability: The jacket can be used for cooling, but if the jacket uses heat transfer oil as the heating medium, the jacket cannot be used for cooling.
Mixing system: Scraper mixing with Teflon scraper blades; customized mixing impellers are available to meet specific process requirements.
Speed control: Variable speed for both homogenizer and agitator.
Integrated functions: Combines mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit.

Temperature control: Three layers with jacket (available for steam and electric heating); double temperature probes and controllers for heating.
Vacuum & discharge: Vacuum system to remove air bubbles and transfer ingredients; compressed air to assist cream discharge.
Hygiene & compliance: All contact parts are made of SS316L and mirror polished.
Spray ball: For connecting to customer’s CIP system; complies with cGMP regulations.
Operation & power: User-friendly push buttons control panel or PLC+HMI system (Explosion-proof Design).
Power supply: 380V, 50Hz, 3 Phase, or can be adjusted based on your location.
Customization: The Vacuum Homogenizer Mixer without Hydraulics can be customized by 3D drawing based on your needs.

Application

Pharmaceuticals

Ointments, dental composites, syrups, injections and alcohol-based medicinal preparations.

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Chemicals

Polyesters, synthetic fibers, shoe creams and flammable chemical materials such as alcohol-based solvents.

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Cosmetics

Creams, lotions, waxes, mascaras, gels, toothpastes and alcohol-containing cosmetics (e.g., alcohol-based toners, perfumes).

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Food

Mayonnaise, dressings, jams, butter, margarine, wasabi and alcohol-containing food products (e.g., alcohol-infused sauces, fermented condiments).

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Tech Specs

Working capacity (L)	Agitator power (kw)	Speed (rpm)	Homogenizer power (kw)	Speed (rpm)	Oil/Water tank (L)	Agitator power (kw)	Speed (rpm)
100	1.5	0-60	4	0-3500	40/80	0.75	1440
200	2.2		5.5		80/150	0.75/1.1
300	3		7.5		120/250	1.1/1.5
500	4		11		200/400	1.5/1.5
1000	5.5		15		400/800	2.2/3
2000	7.5	0~50	18.5		800/1500	3/3
3000	7.5		18.5		1300/2000	3/4
4000	15		30		1500/3500	4/5.5
5000	15		30		1500/4000	4/5.5
10000	22		37		3000/6000	5.5/7.5

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Mixer Option

Weighing Module

Domestic weighing solution or Mettler Toledo weighing solution,includes high-precision load cell sensors, a heavy-duty weighing scale, and a specialized digital display screen mounted on the electrical control box.
PLC + HMI

Control cabinet upgraded to PLC+HMI intelligent operating system, supporting intelligent interaction and linkage with chiller,rotor pump.
Electronic Pressure Gauge

Higher accuracy than conventional pressure gauges.
Chiller

Featuring a jacket connectable to an external chiller system and fully linkable with a PLC system. The jacket water external circulation rapidly regulates temperature, which significantly shortens production batches for faster cycle times.
Rotor Pump

Rotor pump can be installed at the discharge port for material output, and it can also be used for liquid feeding (material loading).
Heating System

The heating medium inside the jacket may be tap water or thermal oil (all models in this series utilize electric heating). If a steam system is required, steam pipelines and valves need to be additionally installed.