Cosmetic Cream and Lotion Manufacturing

• powdered or flake ingredients such as cetyl alcohol and stearic acid are introduced into the oil phase. These may be dry-blended beforehand to ensure even dispersion. The oil phase is heated to around 45–85°C (110–185°F) in a jacketed mixing tank to melt waxes and fatty components, forming a uniform base.
• Active ingredients are then added either into the oil or water phase depending on their solubility and the desired product characteristics.
• The water phase—containing emulsifiers, stabilizers, and thickeners such as Carbopol® or Veegum®—is prepared under controlled heating to achieve full hydration and dispersion.
• Once both phases reach the required temperature, they are gradually combined under continuous agitation. The blending process forms a preliminary emulsion, which is then refined through high shear homogenization to achieve a fine, stable texture.
• Mixing continues until the product becomes fully homogeneous, ensuring consistency, stability, and a smooth appearance.

• The production cycle begins with the continuous phase being charged into the vessel, where the high-shear mixer immediately generates a high-velocity vortex upon gathering kinetic energy. This powerful suction ensures that powders—such as carbomers and stabilizers—are "wetted" the instant they contact the liquid, drawing them into the workhead before they can form problematic clusters.
• Once inside the heart of the system, intense centrifugal force drives the mixture through a precisely engineered narrow gap between the rotor and stator. In this high-intensity shear zone, all ingredients undergo simultaneous milling and disintegration, ensuring that even the most stubborn raw materials are reduced to a refined, uniform state.
• As the processed, micronized products are expelled from the workhead, the dispersed phase is introduced to begin the formal emulsification process. The mixing system shatters the oil phase into billions of microscopic droplets, which are then instantly stabilized by the pre-hydrated polymers in the continuous phase.
• This controlled integration ensures a remarkably tight particle size distribution, which is the fundamental secret to a product that feels exceptionally silky on the skin. By achieving such precision at a microscopic level, the equipment eliminates the risk of texture inconsistencies that often occur with conventional mixing methods.
• The final result of this advanced process is an emulsion that remains perfectly stable and homogeneous throughout its entire shelf life. From laboratory research to full-scale industrial production, CreWin cosmetic mixer guarantees repeatable product quality, allowing manufacturers to deliver high-performance cosmetic structures with total confidence.

• Cost-Effective Technology

We provide access to cutting-edge mixing technology through highly cost-effective systems, ensuring that manufacturers can achieve elite production standards while maintaining an optimized investment structure.

• Automated Control

The equipment is designed for seamless ease of operation, featuring fully automated control systems for temperature, speed, and pressure to ensure precision without constant manual intervention.

• Fine Particle Reduction

Our high-shear technology focuses on effective particle size reduction, which is essential for creating the uniform texture and consistent skin-feel that consumers expect from luxury cosmetic products.